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Battery Incorrect Installation Simulator Prevent Short Circuit & Thermal Runaway In 4s

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Battery Incorrect Installation Simulator Prevent Short Circuit & Thermal Runaway In 4s

Name: Battery Incorrect Installation Simulator Prevent Short Circuit amp Thermal Runaway In 4s
Brand: Neide
Price: 1 USD

Brand Name : Neide

Model Number : ND-780

Certification : CE

Place of Origin : China

MOQ : 1 set

Price : negotiate

Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 200 sets per month

Delivery Time : 7-15 work days

Packaging Details : Wooden Case Packing

Brand : Neide

Customized : Welcome

Factory : Yes

Customer : More than 500+

Material : SUS304 or customized

After-sales service : Yes

Transportation : By Sea

Reply for probme : Within 24 hours

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Reverse Polarity & Forced Failure Tester Prevent Thermal Runaway in 4S Battery Packs

Purpose: Simulates catastrophic risks when 1 cell is reversed in 4S cylindrical packs — critical for EV/ESS safety validation.

Technical Superiority

Feature	Industry Standard	Our Innovation
Resistance Control	≤0.5Ω	≤0.1Ω ±0.01Ω
Safety Monitoring	Manual checks	AI thermal alerts at 55°C
Test Efficiency	72h	24h with auto-termination

Step 1: Configuration - 4 identical new cells (same brand/model/batch) in series； - Cell B1 polarity reversed** (anode-cathode inversion)；    **Step 2: Stress Application   - Continuous circuit activation for 24 hours or until case temperature stabilizes at ambient； - Circuit resistance ≤0.1Ω (precision busbar connections)；    Step 3: Failure Criteria   ✅ PASS: Voltage fluctuation ≤5% · Temperature ≤60°C；   ❌ FAIL: Explosion/fire/smoke/electrolyte leakage/vent deformation；

Parameter	Specification
Controller	7-inch HMI Touchscreen
Control Method	Touchscreen operation with voltage/current/temperature monitoring
Operation Mode	Automatic switching via AC contactors
Battery Fixture	Adjustable circular plates
Internal Dimensions	500×500×500mm (L×W×H) ※ Customizable
External Dimensions	Approx. 750×750×1800mm (W×D×H) ※ Final dimensions may vary
Internal Material	1.2mm stainless steel with PTFE lining (corrosion/flammable resistance)
External Material	1.5mm A3 cold-rolled steel, powder-coated
Viewing Window	250×200mm double-layer tempered glass + explosion-proof mesh
Pressure Relief	Rear-mounted venting system with Ø150mm exhaust port
Chamber Door	Single left-hinged door
Door Safety Interlock	Power cutoff upon opening (EN 60204 compliance)
Test Port	Ø50mm side port for sensor wiring (temp/voltage/current)
Castors	Four lockable swivel casters
Operating Voltage	AC 220V 50/60Hz
Withstand Voltage	AC 1kV/1.2-50μs (peak) for 1min
Voltage Measurement	0-100V (single-channel, 10Hz sampling)
DC Response Time	≤5μs
Max Short-Circuit Current	100A (4 controllers, single-channel, 10Hz sampling)
Clamping Method	Manual clamping
Internal Resistance	≤100mΩ
Response Time	Pickup/Dropout ≤30ms
Operating Characteristics	Cold-state pickup ≤66%Us, Dropout ≥5%Us ≤30%Us
Temp. Measurement	0-1000°C (4 channels, 10Hz sampling)
Power Supply	AC 220V 50/60Hz
Weight	Approx. 150kg
Optional Features	Manual/automatic fire suppression system (UL 2043 compliant)

Battery Incorrect Installation Simulator Prevent Short Circuit & Thermal Runaway In 4s

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4s battery installation simulator

battery short circuit preventer

thermal runaway testing machine

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